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THE "LEVEL PLAYING FIELD" PROVIDED BY MY PROFILER/SHAPER
Before continuing this description of my profiler/shaper tools I want to explain the close tolerances that have been required in all of the critical parts. Depending on the part, all of the parts are within .002 of an inch or less. Three thousandths of an inch is the equivalent of the thickness of a human hair. Many parts have a required tolerance that is in ten-thousandths of an inch. A ten thousandth of an inch is one tenth the thickness of the cellophane wrapping on a pack of cigarettes. To attain these tolerances, practically all of the parts are ground. Grinding is the best way of machining hardened parts to close tolerances. Each part is then measured separately in a laboratory before being accepted in the machine or shaper assembly. I have also rechecked parts with the measuring equipment I have assembled. For example, although it is not required, I am able to measure in millionths of an inch.
There is a strong case to be made for producing reed blanks that are precise, symmetrical, and consistent. Profiled and shaped cane, whether purchased or made on one’s own equipment, is finished to a certain point. Whereas the maker of a successful hand made reed lacks the ability to reproduce it in order to repeat his success, the precision of the Herzberg Shaper/Profiler enables the reed maker to repeat all of the measurements of a successful reed. When the cane is made into a reed blank and the tip is clipped, the early trials of the reed reveal for the first time the quality of cane and the subsequent final trimming the player requires. The level playing field that each reed maker can produce with this equipment facilitates the reedmaker’s decision whether to continue with a reed blank, change the adjustment(s), or go on to another blank.
The designs of this profiler and the shaper are such that an infinite number of variables in trimming patterns can be accomplished with no loss of precision, symmetry, or consistency over a long periods of time. The profilers that I produced over twenty years ago are still functioning as they did when they were new. The tools I am presenting now have the same requirements as those of the past. The differences are certain improvements that advance the versatility of the trimming patterns. These advancements can be retrofitted to my earlier profilers of twenty years ago.